Auto Vehicle Battery Box Vibration Welding

Product Description
If vibration welder process the products and vibrate in a pressurized condition, the friction heat will be generated. So the surface is melted and put together. The vibration welder can be applied to all kinds of thermoplastic from PP that low melting point to Nylon66+GF35% that has a high melting point. Also we can get a high tensile strength so that vibration welder can apply to the products which need a high airtight.

Machine Feature
1. Features
1) Accurate and precise welding
2) Accurate frequency trace by AFC system
3) Automatic amplitude maintenance function up to the melting adhesion status
4) Easy operation and status checking on HMI
5) Changing function of welding condition by HMI
6) Data memory and SPC(Statistical Process Control) function
7) Quick communication of Profile bus DP method
8) Memory function of welding conditions
9) Facility self diagnostic system (help screen)
10) Control functions on the table transfer speed and pressure by proportional regulating method
11) Optimal soundproofing system(Less than 80dB)
2. Control System
1) Easy to use and adopted high resolution TFT 256 color touch
2) Motion monitor can check the machine easily
3) Memorize the condition of welding products
4) Manager operating system by password
5) Pass or not judgment on welding products by accurate data control
3. Head Bridge Assembly
1) Soild head bridge and soft lifting table
2) Frequency range of 90-260Hz
3) Frequency automatic tuning of amplitude, and amplitude maintenance function of PID function 
4) Alarm function on the amplitude when trouble come
5) Easy replacement of upper & lower jigs and fixtures
4. Welding Chart
1) PID controlling function on temporary pressure and amplitude
2) On-time comparing monitor and printing function on the depth, amplitude and pressure of the welding step by step
3) Memorizing working data by product and printing function
5. Application
1) Vehicle parts : door trim, instrument panel, plastic canister, auto oil tank, filter, lamp, auto panel, engine cover etc.
2) Home appliances : a water purifier, plastic sound facilities, refrigerator parts, washing machine parts

Main Features:
1. Driving mode: Vibration friction welding
2. Control mode: By Siemens PLC, touch screen entry, achieve manual and braking control;
3. Moulds mode: They are made of upper and down moulds, which can be designed by buyer's work-piece structure;
4. Original imported components from Germany and Japan.
5. Independent temperature control system and safe grating system.
6. Such parameters can be adjusted as welding temperature, heating time, cooling time, welding depth, pressure, transferred time;
7. According to the requirements of the welding procedure, choose Manual or full-automatic mode;
8. Used widely in plastic industry;
9. Can design the fixture according to the products;
 
Usage
1. Particularly suitable for plastic products;
2. Suitable for welding HDPE, PP, PE, ABS, PVC, etc;
3. Welding Products: Oil filter, Auto Air Conditioning, Auto Battery, Plastic Container, Water Tank, Ink Tank, Dust Barrel, Battery, Steam Iron and ect;
4. Application Scopes: Widely used in the auto industry, electronic industry, medical industry, household appliances, Non-Woven apparel, office supplies, packaging industry, toy industry and ect;
Such as plastic body parts, car doors, car dashboard, lights, mirrors, sun visor, interior parts, filters, reflective material, reflective spike, bumper, cable, motorcycle plastic filter, radiator, tanks, pallet plates.
Plastic electronics: Prepaid water meters, communications equipment, atheism phone, mobile phone accessories, cell phone case, battery case, charger, maintenance valve regulated lead-acid batteries, 3-inch floppy disk, U disk, SD card, CF card, USB connectors, Bluetooth.
Toys, stationery: Folder, album, folding boxes, PP hollow board, pen loops, ink cartridges, toner cartridges.
5. Place of origin: ZHEJIANG Province, China;
6. We have exported our machines to many countries like India, Egypt, Italy, Australia, Iran, Brazil, etc.

Note:
Please tell us following information:
1. The material of the product;
2. The definite size of the products;
3. Welding requirements;
4.3D drawing if you have;
5. It's better if you can send us the picture of workpieces or sample;
6. We can also make the welding machine according to your welding requirement;

Good Service:
1. Except Standard weld machine, we also make custom made ultrasonic plastic welding machine, Auto parts welding machine, hot Plate welding machine, Spin welding machine, hot Melting welding machine, Infrared radiation welding machine.
2. OEM and ODM can be accepted;
3. Professional engineering design, comply with national safety standard;
4. Quickly reply and good after-sales service, any questions can consult us by email or call us at, Skype, Hotmail, MSN is available;